Review: Aerostich Roadcrafter One-Piece Suit

Back in late May, I placed an order for a Roadcrafter one-piece riding suit from Aerostich. I chose a size 42 regular and had them rotate the sleeves forward to accommodate a sport-bike riding position. My custom-made suit came via FedEx yesterday and I took my first ride while wearing it.

First impressions matter, but I've learned that may not always be the case in riding apparel that needs to be broken in before they're comfortable. Fortunately, my Roadcrafter fit me perfectly on Mile One. As with most specialized gear, it can feel a little awkward when you're standing upright. It doesn't get into its groove until you assume the position specific to the activity. You wouldn't walk through a grocery store wearing scuba gear and expect it to fit right, but as soon as you get into the water everything would fall into place, so to speak.

Despite being a full-size suit, my Roadcrafter is surprisingly light. I expected it to weigh quite a lot, especially considering how much heavy-duty Cordura nylon and hardware goes into its construction. It is fully lined with a thin nylon material to prevent chaffing, and the protective pads in the shoulders, elbows and knees are discrete and barely noticeable.

Getting into the suit is counterintuitive, but the friendly folks at Aerostich include a 'donning' guide that makes it a snap. You hold up your suit and step into it right foot first, followed by your right arm. Then you insert your left arm into the sleeve. The unusual part is you engage the full-body zipper up by your throat and then zip it down rather than at the ankle and zipping up. Once I did it a few times, I could get into the suit in less than 15 seconds.

I threw my leg over the saddle of my 2012 GSX-R750 and rolled out of the driveway. Before departure, I opened both armpit vents and the vent across my back. The temperature outside was around 80 degrees so I anticipated being rather warm in the thick nylon suit. Surprisingly, I wasn't any warmer than I am in my AGVSport leathers and noticed the Roadcrafter actually had a bit more upper-body ventilation. Most of this was from airflow down the back of the collar and across the center of my back. There are no vents on the legs, however, which may be an issue on especially hot rides.

Once I was on my bike, the suit felt like it disappeared. There were no hot spots or areas where the suit rubbed on a joint or limb. There was plenty of airflow from the open collar. It felt lightweight, too. I was immediately impressed.

I rode through Estacada up the Clackamas River Highway 224 to Ripplebrook Ranger Station and back again. During that ride I got sideways a few times and tested out how the suit felt at higher speeds. It was stable and comfortable, with no flapping or other detractions.

By the time I got home, my new Roadcrafter one-piece suit felt like an old friend. I look forward to many thousands of miles wearing it on my Gixxer.